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LAB SCALE TWIN SCREW EXTRUDER SYSTEM 

TSE EXTRUDERS
CİFT VIDALI ( TSE ) EXTRUDER.jpg

POLYMERS

      POLYMERS EXTRUDERS

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  • Micro parallel twin screw pelletizer is composed of micro twin screw extruder, micro pelletizer unit

  • Screw elements can be combined freely according to material characteristics

  • The shell adopts clamshell design, which is convenient for users to clean screw, especially suitable for frequent formula switching

  • Efficient and optimized temperature control management system provides high precision temperature control

  • Large torque servo motor drive, can provide constant torque output within the full speed range, high and low speed running free adjustment, from dozens of grams to several kilograms of capacity arbitrary use

  • Mini twin screw extruder usd PLC intelligent control, all information on the touch screen display adjustment

  • The granulator is driven by servomotor, providing powerful power and equipped with strong and sharp cutting tools

  • Micro twin screw extruder is compact in shape, occupies a small area and is easy to operate

FOOD

TSE POLYMERS
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       FOOD EXTRUDERS

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  • Space-saving twin-screw compact extruder

  • Six dosing options along the process area

  • Hinged cylinder

  • Patented liner removal: easy to clean

  • Screw elements can be combined individually

TSE PHARMA

PHARMA

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         PHARMA TWIN SCREW EXTRUDER

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  • Small batch size

  • Easy cleaning and handling

  • Removable liners

  • Fast and accurate temperature regulation

  • Multiple feeding openings (top and side)

  • Modular system

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         You have a specific type of problem or need a special configuration?

FORMING FUNCTIONAL MODULE

FORMING FUNCTIONAL MODULE

FORMING FUNCTIONAL MODULE

LAB SCALE SINGLE SCREW EXTRUDER SYSTEM 

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FEATURES

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  • The small extruder can be used with a variety of modules to complete such processes as cast film, blown film, calendering, coating,  laminating and MDO stretching.

  • Main motor used servo motor, which can provide more stable extrusion performance

  • Advanced PLC control and mobile touch screen operation ensure system stability and improve operation convenience.

  • Gravimetric feeder is optional.

  • Melt pump is optional.

  • Professionally manufactured screw and barrelleads to high processing precision and quality.

  • Servo motor produces high precise screw speed and powerful torque.

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APPLICATIONS

  • Polymer melting, plasticizing and extruding.

  • Optimization of processing parameters

  • Producingcast film, sheet and tube/pipe with corresponding dies.

  • Optional melt pump or static mixing device can be used to improve plasticization effect

  • Manual screen changer is optional to improve the purity and quality of melt.

Small Machine Direction Orientor(MDO) & Casting film Machine

Small Machine Direction Orientor(MDO) & Casting film Machine

a175-small-machine-direction-orientor-md

FEATURES

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  • It integrates casting, stretching, haul-off and winding functions.

  • ​The casting roller lifting device helps to adjust die lip.

  • Oil based heating system is adopted.

  • ​Each roller is independently driven by servo motor.

  • ​Adjustable gaps betweenstretching rollers to meet different technical requirements.

  • ​On-line film stretching, haul-off and winding is available.

  • ​Optional Mold Temperature Controller and Water Chillerare available.

  • ​Optional air knife or electrostatic adsorption device help to remove the air between film and roller surface.

  • ​Optional waste trimming collection device improves winding quality.

  • ​Optional constant tension winding device produces smooth film and high quality.

  • ​Optional pattern roller/matte roller can be used for different surface treatments.

 

APPLICATIONS

  • ​New formula development.

  • ​Novel functional film preparation.

  • ​Film casting performance test.

  • ​Masterbatch dispersion test.

  • ​Cast film stretching test.

Small Extrusion Laminating Machine

Small Extrusion Laminating Machine
a173-small-extrusion-laminating-machine_

FEATURES


Small Extrusion Laminating Machine all rollers are independently driven by servo motor.

  • Small Extrusion Laminating MachineCombined with a small single screw extruder or a small twin screw extruder, then can make a set of extrusion laminating line, or you can choose a mini type extrusion laminating machine.

  • Chrome coated and mirror polished roller with 304 stainless steel shaft guarantees reliable quality and high surface quality of film.

  • Rollers are heated by Mold Temperature Controller and heat conduction oil to maintain uniform roller surface temperature.

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​APPLICATIONS

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  • Film lamination for different kinds of films.

  • Optimization of laminating parameters.

  • Polymer film laminating performance research.

  • New laminating formula development.

  • Preparation and process technology research offunctional multilayer laminated film.

Small Calendering Machine

Small Calendering Machine

a172-mini-precision-three-rolls-calender

FEATURES

  • Lab Small Three-Rolls Calendering Machine can nonstandard designed, two rolls, three rolls, or four rolls is optional.

  • Combined with a small single screw extruder or a small twin screw extruder, then can make a set of small extrusion calendering line, which can making calender sheet forming process.

  • Three rollers are independently driven by servo motor, Linear guide rail is applied to guide the up or bottom roller for adjusting the gap between rolls.

  • Small calender machine combined with Single Screw Extruder and sheet die, a Sheet Extrusion Line is obtained.

  • Chrome coated and mirror polished roller with 304 stainless steel shaft guarantees reliable quality and high surface quality of film.

  • It integrates film casting, trimming, flatting and winding.

  • Optional touching screen can independentlycontrol this unit controllable.

  • Optional Mold Temperature Controller and Water Cooler makes precise temperature control of the roll.

  • Optional air knife or electrostatic adsorption device removes the air between film and roll surface.

  • Optional trimming collection device improves winding quality.

  • Small calender machine optional constant tension winding device produces smooth film and high quality.

APLICATIONS

  • Lab Small Three-Rolls Calendering Machine suit for new formula development.

  • Polymer calendaring performance test.

  • Optimization of calendaring processing parameters.

  • Optional fatten roll/matte roll finishes  different film surface treatments.

Lab Small Cast Film Machine

Lab Small Cast Film Machine

a171-small-casting-unit-side-face_edited

FEATURES

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  • Small Cast Film Machine Each roller is independently driven by servo motor, combined with a small single screw extruder or a small twin screw extruder, then can make a set of  small extrusion casting and coating line,can making cast film forming process. Or you can choose the mini type cast film machine.

  • Chrome coated and mirror polished roller with 304 stainless steel shaftguarantees reliable quality and high surface quality of film.

  • Anodized treated aluminum alloy flatten roller smoothes the film.

  • Along with Single Screw Extruder and film casting die a Film CastingLine forms.

  • It integrates film casting, trimming, flatting and winding.

  • The gap between the casting roller and the die keeps variable by adjusting the height of casting roller.

  • Optional touching screen can independentlycontrol this unit.

  • Optional Mold Temperature Controller and Water Cooler for precise temperature control.

  • Optional air knife or electrostatic adsorption device removes the air between film and roll surface.

  • Optional trimming collection device improves winding quality

  • Optional constant tension winding device producessmooth film and high quality.

 

APPLICATIONS

  • Small Cast Film Machine use for new formula development.

  • Small Cast Film Machine can be used in conjunction with small single screw extruder, and small twin screw extruder. 

  • Optimization of processing parameters.

  • Optional fatten roll/matte roll finishes  different film surface treatments

Lab Small Blown Film Machine

Lab Small Blown Film Machine
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FEATURES

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  • The electrically liftedfilm frame makes it easy to lead the film and adjust the processing parameters.

  •  Equipped with retractable devicein the blown film frame for easy transport and move.

  • Chrome coated and mirror polished roll with 304 stainless steel shaftguarantees reliable quality and high surface quality of film.

  •  A-bracketsteel ball positioning device makes it easy to adjust the inclined angle.
     

APPLICATIONS

 

  • Equipped with Single Screw Extruder anda film blowing die a Film blowing Line comes ou

  • Film bubble cooling, pressing and curing.

  • Take-off and winding the tubular film.

  • New formula development.

  • Film blowing performance test.

  • Masterbatch dispersion performance test.

  • Optimization of blown film processing parameters.

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Lab 3D Printer Filament Extrusion

​Lab 3D Printer Filament Extrusion
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a204-miniature-small-3d-printer-filament

FEATURES
 

  • It is used for the polymer wire extrusion molding test.

  • The development of winding neat rows.

  • Process optimization, cost control and small-scale production.


APPLICATIONS
 

  •  Using SIEMENS touch operation, real-time display of the running state, alarm information and system parameters.

  •  PID temperature control, the accuracy up to ±1℃.

  •  The traction unit using imported servo motor drive and is composed of the closed-loop control system with diameter measuring instrument, can quickly response to a host of speed change，which can quickly respond to the change of the speed of the extruder.

  • Using imported servo motor drive, to ensure the tension balance, rolling smooth and tidy.

Lab Rubber Extruder  Machine

Lab Rubber Extruder  Machine
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FEATURES

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  • International brand variable frequency motor.

  • Equipped with vaned side feedersimultaneously driven by the same motor.

  • Oil heating to ensure accurate temperature control.

  • The screw is chilled by internal cooling water channel.

  • Optional screw designs for different materials.

  • Durable high strength welded frame.

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APPLICATIONS 

  • Extrusion of universal rubber.

  • Mixing and reactive extrusion of rubber with different ingredients.

  • Extrusion of simple rubber profile.

  • Rubber formula development.

  • Optimization of rubber extrusion parameters.

Small Heavy Type Two/Three - Roll Calender For Rubber Sheet

Small Heavy Type Two/Three - Roll Calender For Rubber Sheet
a188-mini-precision-four-roll-calenderin

FEATURES

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  • Optimization of 3,4,5 roll.

  • Blending of rubber/plastic and dispersion of ingredients.

  • Plasticizing and mixing of rubber and plastics.

  • Rubber / plastic formula development.

  • Preparation of rubber/plastic sheet.

  • Optional embossing roller / matt roller for different sheet surface treatments.

  • Surface treatments for rubber/plastic sheet.

  • Optimization of rubber calendaring parameters.

 

APPLICATIONS 

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  • Each roller is independently driven by servo motor.

  • Chrome coated mirror roller with 304 stainless steel shaft guarantees reliable quality and excellent film appearance.

  • Optional electric /oil heating according to different processing conditions.

  • Optional Mold Temperature Controller ensures fine surface and axial temperature distribution.

  • The gaps between the three rolls can be adjusted manually.

  • Optional calendaring rolls: 3, 4, 5 or tailored.

  • High strength aluminum alloy frame makes it light, beautiful and durable.

Two Roll Mill

Two Roll Mill
a186-mini-precision-rubber-two-roll-mill
a186-mini-precision-rubber-two-roll-mill

FEATURES

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  • Each roller is independently driven by servo motor.

  • Chrome coated mirror roll with 304 stainless steel shaft guarantees reliable quality and excellent film appearance.

  • Auto shutdown protection cover.

  • Optional electric/oil heating method.

  • Optional Mold Temperature Controller ensures fine roll surface temperature distribution.

  • The gaps between rollers can be adjusted manually with mechanical ruler as a reference.

  • High strength aluminum alloy frame makes it light, beautiful and durable.

  • 304 stainless steel desktop 

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APPLICATIONS

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  • Rubber/plastic formula development.

  • Mixing and plasticizing of rubber and plastics.

  • Rubber mixing and vulcanization.

  • Extrusion of conventional rubber.

  • Preparation of rubber/plastic sheet.

  • Surface treatment for rubber/plastic sheet

  • Optimization of rubber milling parameters.

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