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ÇİFT VİDALI EXTRUDER SİSTEMLERİ
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- News (All) | POLARTEK POLIMER
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- Polartek Polimer Equipment - Advanced Extrusion Solutions in Istanbul
Explore advanced polartek polimer equipment for extrusion needs. Polartek polimer equipment ensures precision and efficiency in production. Polartek Polimer Equipment: Lab Scale Twin Screw Extruder Systems TSE EXTRUDERS Polartek polimer equipment is your trusted partner for advanced extrusion solutions. We specialize in a range of equipment, including twin screw extruders, cast film units, and more, ensuring precision and efficiency in polymer processing. Our innovative designs are tailored to meet various industrial needs, providing reliable performance and ease of use. Choose Polartek polimer equipment for cutting-edge technology and exceptional support in Istanbul. POLYMERS POLYMERS EXTRUDERS Micro parallel twin screw pelletizer is composed of micro twin screw extruder, micro pelletizer unit Screw elements can be combined freely according to material characteristics The shell adopts clamshell design, which is convenient for users to clean screw, especially suitable for frequent formula switching Efficient and optimized temperature control management system provides high precision temperature control Large torque servo motor drive, can provide constant torque output within the full speed range, high and low speed running free adjustment, from dozens of grams to several kilograms of capacity arbitrary use Mini twin screw extruder usd PLC intelligent control, all information on the touch screen display adjustment The granulator is driven by servomotor, providing powerful power and equipped with strong and sharp cutting tools Micro twin screw extruder is compact in shape, occupies a small area and is easy to operate FOOD TSE POLYMERS FOOD EXTRUDERS Space-saving twin-screw compact extruder Six dosing options along the process area Hinged cylinder Patented liner removal: easy to clean Screw elements can be combined individually PHARMA PHARMA TWIN SCREW EXTRUDER Small batch size Easy cleaning and handling Removable liners Fast and accurate temperature regulation Multiple feeding openings (top and side) Modular system You have a specific type of problem or need a special configuration? FORMING FUNCTIONAL MODULE FORMING FUNCTIONAL MODULE FORMING FUNCTIONAL MODULE LAB SCALE SINGLE SCREW EXTRUDER SYSTEM FEATURES The small extruder can be used with a variety of modules to complete such processes as cast film, blown film, calendering, coating, laminating and MDO stretching. Main motor used servo motor, which can provide more stable extrusion performance Advanced PLC control and mobile touch screen operation ensure system stability and improve operation convenience. Gravimetric feeder is optional. Melt pump is optional. Professionally manufactured screw and barrelleads to high processing precision and quality. Servo motor produces high precise screw speed and powerful torque. APPLICATIONS Polymer melting, plasticizing and extruding. Optimization of processing parameters Producingcast film, sheet and tube/pipe with corresponding dies. Optional melt pump or static mixing device can be used to improve plasticization effect Manual screen changer is optional to improve the purity and quality of melt. Small Machine Direction Orientor(MDO) & Casting film Machine Small Machine Direction Orientor(MDO) & Casting film Machine FEATURES It integrates casting, stretching, haul-off and winding functions. The casting roller lifting device helps to adjust die lip. Oil based heating system is adopted. Each roller is independently driven by servo motor. Adjustable gaps betweenstretching rollers to meet different technical requirements. On-line film stretching, haul-off and winding is available. Optional Mold Temperature Controller and Water Chillerare available. Optional air knife or electrostatic adsorption device help to remove the air between film and roller surface. Optional waste trimming collection device improves winding quality. Optional constant tension winding device produces smooth film and high quality. Optional pattern roller/matte roller can be used for different surface treatments. APPLICATIONS New formula development. Novel functional film preparation. Film casting performance test. Masterbatch dispersion test. Cast film stretching test. Small Extrusion Laminating Machine Small Extrusion Laminating Machine FEATURES Small Extrusion Laminating Machine all rollers are independently driven by servo motor. Small Extrusion Laminating MachineCombined with a small single screw extruder or a small twin screw extruder, then can make a set of extrusion laminating line, or you can choose a mini type extrusion laminating machine. Chrome coated and mirror polished roller with 304 stainless steel shaft guarantees reliable quality and high surface quality of film. Rollers are heated by Mold Temperature Controller and heat conduction oil to maintain uniform roller surface temperature. APPLICATIONS Film lamination for different kinds of films. Optimization of laminating parameters. Polymer film laminating performance research. New laminating formula development. Preparation and process technology research offunctional multilayer laminated film. Small Calendering Machine Small Calendering Machine FEATURES Lab Small Three-Rolls Calendering Machine can nonstandard designed, two rolls, three rolls, or four rolls is optional. Combined with a small single screw extruder or a small twin screw extruder , then can make a set of small extrusion calendering line , which can making calender sheet forming process. Three rollers are independently driven by servo motor, Linear guide rail is applied to guide the up or bottom roller for adjusting the gap between rolls. Small calender machine combined with Single Screw Extruder and sheet die, a Sheet Extrusion Line is obtained. Chrome coated and mirror polished roller with 304 stainless steel shaft guarantees reliable quality and high surface quality of film. It integrates film casting, trimming, flatting and winding. Optional touching screen can independentlycontrol this unit controllable. Optional Mold Temperature Controller and Water Cooler makes precise temperature control of the roll. Optional air knife or electrostatic adsorption device removes the air between film and roll surface. Optional trimming collection device improves winding quality. Small calender machine optional constant tension winding device produces smooth film and high quality. APLICATIONS Lab Small Three-Rolls Calendering Machine suit for new formula development. Polymer calendaring performance test. Optimization of calendaring processing parameters. Optional fatten roll/matte roll finishes different film surface treatments. Lab Small Cast Film Machine Lab Small Cast Film Machine FEATURES Small Cast Film Machine Each roller is independently driven by servo motor, combined with a small single screw extruder or a small twin screw extruder, then can make a set of small extrusion casting and coating line,can making cast film forming process. Or you can choose the mini type cast film machine. Chrome coated and mirror polished roller with 304 stainless steel shaftguarantees reliable quality and high surface quality of film. Anodized treated aluminum alloy flatten roller smoothes the film. Along with Single Screw Extruder and film casting die a Film CastingLine forms. It integrates film casting, trimming, flatting and winding. The gap between the casting roller and the die keeps variable by adjusting the height of casting roller. Optional touching screen can independentlycontrol this unit. Optional Mold Temperature Controller and Water Cooler for precise temperature control. Optional air knife or electrostatic adsorption device removes the air between film and roll surface. Optional trimming collection device improves winding quality Optional constant tension winding device producessmooth film and high quality. APPLICATIONS Small Cast Film Machine use for new formula development. Small Cast Film Machine can be used in conjunction with small single screw extruder, and small twin screw extruder. Optimization of processing parameters. Optional fatten roll/matte roll finishes different film surface treatments Lab Small Blown Film Machine Lab Small Blown Film Machine FEATURES The electrically liftedfilm frame makes it easy to lead the film and adjust the processing parameters. Equipped with retractable devicein the blown film frame for easy transport and move. Chrome coated and mirror polished roll with 304 stainless steel shaftguarantees reliable quality and high surface quality of film. A-bracketsteel ball positioning device makes it easy to adjust the inclined angle. APPLICATIONS Equipped with Single Screw Extruder anda film blowing die a Film blowing Line comes ou Film bubble cooling, pressing and curing. Take-off and winding the tubular film. New formula development. Film blowing performance test. Masterbatch dispersion performance test. Optimization of blown film processing parameters. Lab 3D Printer Filament Extrusion Lab 3D Printer Filament Extrusion FEATURES It is used for the polymer wire extrusion molding test. The development of winding neat rows. Process optimization, cost control and small-scale production. APPLICATIONS Using SIEMENS touch operation, real-time display of the running state, alarm information and system parameters. PID temperature control, the accuracy up to ±1℃. The traction unit using imported servo motor drive and is composed of the closed-loop control system with diameter measuring instrument, can quickly response to a host of speed change,which can quickly respond to the change of the speed of the extruder. Using imported servo motor drive, to ensure the tension balance, rolling smooth and tidy. Lab Rubber Extruder Machine Lab Rubber Extruder Machine FEATURES International brand variable frequency motor. Equipped with vaned side feedersimultaneously driven by the same motor. Oil heating to ensure accurate temperature control. The screw is chilled by internal cooling water channel. Optional screw designs for different materials. Durable high strength welded frame. APPLICATIONS Extrusion of universal rubber. Mixing and reactive extrusion of rubber with different ingredients. Extrusion of simple rubber profile. Rubber formula development. Optimization of rubber extrusion parameters. Small Heavy Type Two/Three - Roll Calender For Rubber Sheet Small Heavy Type Two/Three - Roll Calender For Rubber Sheet FEATURES Optimization of 3,4,5 roll. Blending of rubber/plastic and dispersion of ingredients. Plasticizing and mixing of rubber and plastics. Rubber / plastic formula development. Preparation of rubber/plastic sheet. Optional embossing roller / matt roller for different sheet surface treatments. Surface treatments for rubber/plastic sheet. Optimization of rubber calendaring parameters. APPLICATIONS Each roller is independently driven by servo motor. Chrome coated mirror roller with 304 stainless steel shaft guarantees reliable quality and excellent film appearance. Optional electric /oil heating according to different processing conditions. Optional Mold Temperature Controller ensures fine surface and axial temperature distribution. The gaps between the three rolls can be adjusted manually. Optional calendaring rolls: 3, 4, 5 or tailored. High strength aluminum alloy frame makes it light, beautiful and durable. Two Roll Mill Two Roll Mill FEATURES Each roller is independently driven by servo motor. Chrome coated mirror roll with 304 stainless steel shaft guarantees reliable quality and excellent film appearance. Auto shutdown protection cover. Optional electric/oil heating method. Optional Mold Temperature Controller ensures fine roll surface temperature distribution. The gaps between rollers can be adjusted manually with mechanical ruler as a reference. High strength aluminum alloy frame makes it light, beautiful and durable. 304 stainless steel desktop APPLICATIONS Rubber/plastic formula development. Mixing and plasticizing of rubber and plastics. Rubber mixing and vulcanization. Extrusion of conventional rubber. Preparation of rubber/plastic sheet. Surface treatment for rubber/plastic sheet Optimization of rubber milling parameters.
- DRY AIR COMPRESSOR | POLARTEK POLIMER ARASTIRMA TEKNOLOJILERI
Ultra Silent Dry Air Compressor, AAS Compressor, ICP Compressor, Gas Generator Compressor ULTRA SILENT OIL LESS DYR AIR COMPRESSOR WHENEVER YOU NEED REAL DRY AIR WITH LOW NOISE One of the indispensable machines we use every day in our homes, workplaces, Laboratories, Hospitals, Factories are compressors. Sometimes it is used only for pushing a small piston or for therapeutic treatment in a dental unit, in a roadwork, sometimes in paint or in the production of many different products of many factories. However, the biggest problem of these indispensable machines is NOISE. Many manufacturers try to reduce this noise by using various methods. Polartek Compressors are oil-free type compressors manufactured with the latest technology to serve many different purposes. With a sound level of only 59 decibels, it can meet the needs of all professionals seeking quality and quietness. A part from standard products, we also have different sizes for your needs. Our compressors, which will serve at least 10 years when used in accordance with the instructions for use, are covered by a 2-year full warranty. All our compressors can be fitted with traps (traps), which are necessary in the analyzers, desiccant, moisture trap, oxygen scavenger, or medium but traps to hold unwanted gases. BAY 50 AIR COMRESSOR Automatic drain system and pressure switch Control for trouble free operation High performance and quiet operation High quality components All parts used in Polartek's compressors pass Strict quality control Air filtration for clean air everytime High Pressure (10 bars) Electrostatically powder coated cover Plated fittings for maximum corrosion resistance AIR DRAYER Low pressure drop design Power consumption automatic dew point control and reduced Automatic reliable solenoid operated drain valve APPLICATIONS AAS DENTAL APPLICATION HOT MELT EXTRUSION ICP-OES ICP-MS LC-MSMS MEDICAL APPLICATIONS
- 3D Pellet Printer| Polartek Polimer Araştirma Teknoloji̇leri̇ | İstanbul
3D Pellet Printer, 3D Granule Printer, 3D filament, 3D Printer,3D Filament line INDUSTRIAL PELLET 3D PRINTER G5Ultra Pellet 3D Printer Desktop, Built Volume: 500×500×400mm The G5Ultra Pellet 3D Printer utilizes cost-effective thermoplastic pellet feedstocks, ensuring high-speed production. Key features include a nozzle temperature of up to 420℃, rapid hot bed heating to 120℃, and a screw extruder design, accommodating a wider range of materials. Designed to cater to the demanding needs of educational and academic research, design studios, prototyping and more. Get a quote Nozzle Temperature up to 420℃ The next generation extruder (with segmented heat zones) can fit nozzles in diameters ranging from 0.4mm up to 3mm, and the machine can print pellets/granules measuring 2-5mm in diameter. The particles are fed into the extruder from a 3 liter hopper, ensuring a ready supply of feedstock for its huge deposition rate. It heats up to a toasty 420°C, enabling the printing of a wide range of materials. Intelligent Laser Ranging Using laser sensor non-contact measurement technology, the leveling time can be significantly shortened and the leveling accuracy can be improved; Not only ensure the real-time and high safety of the leveling operation under the high temperature platform, but also avoid interference with the model during the printing process. High-Speed Printing The G5Ultra boasts desktop 3D printing speeds that reach up to 220mm/s. With regards to the flow rate of the materials, the G5 Ultra is capable of depositing a staggering 0.8kg per hour, ensuring it stands out for individuals requiring rapid production without compromising the intricacies of design or the overall quality of the final product. High-Speed Printing The G5Ultra boasts desktop 3D printing speeds that reach up to 220mm/s. With regards to the flow rate of the materials, the G5 Ultra is capable of depositing a staggering 0.8kg per hour, ensuring it stands out for individuals requiring rapid production without compromising the intricacies of design or the overall quality of the final product. Why Choose FGF Pellet 3D Printer? Reduce Costs Pellet extrusion 3D printing offers significant savings, cutting costs up to 10X compared to traditional filament-based methods. Shorten Lead Times Enjoy speeds up to 10X faster than conventional filament extrusion 3D printing, drastically reducing project lead times Excellent Material Properties Use original materials for optimal material properties, ensuring enhanced performance of printed components through superior quality. Eco-Friendly Our 3D printing innovation uses pellets and shredded recycled plastic for sustainable, eco-friendly additive manufacturing alternatives. Get a quote
- BİG TYPE INJECTION | POLARTEK POLIMER
Special injection molding,Micro injection,Overmold molding,Hotmelt injection,Termoset injection,ceramic injection(PIM),Thermoplastic injection molding. BIG LINE INJECTION BOY 80 E The BOY 80 E provides 800 kN clamping force. Given the easy handling of the machine, the users of the BOY 80 E enjoy maximum flexibility. BOY 100 E Some more of everything! Greater daylight between tie bars and larger platen distances as well as a clamping force of 1000 kN characterize the BOY 100 E. BOY 125 E Significantly stronger, larger and more powerful, were the requirements for the development of BOY 125 E. 1,250 kN clamping force characterizes now the new machine upper limit at BOY.
- SPECIAL PRODUCTION MACHINERY | POLARTEK POLIMER ARASTIRMA TEKNOLOJILERI
Extrusion, Bi Component Extrusion, Melt Blown Extrusion, Nonwowen Extrusion, Mono Filament Extrusion, 3D printer Filament Extrusion, Acoustic Mikser, Mikser, Twin Screw Extruder, Twin Screw Food Extruder, Twin Screw Pharma and Hot Melt Extruder, Homogenizer. 3D PRINTER FILAMET PRODUCTION LINE 3D PRINTER FILAMENT LINE The diameter accuracy up to ±0.02mm We also have a mature plan to produce peek, PEK and other high-temperature materials Using SIEMENS touch operation, real-time display of therunning state, alarm information and system parameters PID temperature control, the accuracy up to ±1℃ Pressure closed loop control is used to improve the stability of extrusion pressure and the uniformity of the 3D printer filament The traction unit using imported servo motor drive and is composed of the closed-loop control system with diameter measuring instrument, which can quickly respond to the change of the speed of the extruder, so as to achieve the requirement of the accuracy The use of special winding tension transducer, to ensure the tension balance, rolling smooth and tidy, to avoid the phenomenon of knot Remote monitoring can be achieved for you to build an intelligent automatic to provide convenient conditions MASK DISPOSABLE SURGICAL MASK PRODUCTION LINE FACE MASK MAKING MACHINE The face mask consists of double-layer non-woven cloth in which filter layer, nose bridge bar and face mask belt is set. Production line composed of a mask body machine and three ear band composed of welding machine, the machine is easy to operate, the use of PLC programming control, realized the automatic unwinding, automatic transport, cut off the nose bridge bar, face mask edge welding, ultrasonic fusion, molding cut, ear welding such as the whole process from moving, 24 hours at full capacity up to 100.000 / per day. This machine is easy to operate and easy to debug. Users only need to watch the video to learn, and then they can debug autonomously, so that the machine can be put into use as soon as possible. Feature 1. Ultrasonic melting technique, single man operation. 2. Automatic working from feeding to nose-wire insert, sealing, cutting finished products. 3. Machine frame adopts aluminum. Anti-rust, durable, easy cleaning and neat.
- How to Choose a Polymer Extruder | Advanced Extrusion Solutions by Polartek
Lab Small Multi Layer Cast Film Machine | 2 layer| 3 layer | 5 layer Cast Film Test Line, Lab Multi Layer Blown Film Line 2 Layer, 3 Layer, 5 Layer Film Blowing Machine,Mini Type Multi Layer Co-extrusion Casting & MDO Film Line,Biaxially Oriented Film Stretching Machine-Biaxial Stretching Film Simulator,Two Roll Calendering Laminating Line,Rubber Extrusion Calendering & Laminating Line,Machine Direction Orientor MDO Machine,Torque Rheometer SPECIAL EXTRUSIONS Lab Small Multi Layer Cast Film Machine | 2 layer| 3 layer | 5 layer Cast Film Test Line Lab small multi layer cast film machine | 2 layer| 3 layer | 5 layer cast film test line FEATURES The user can select the number of small lab extruder according to the structure of the film, and combine with the double layer cast film die, three layer cast film die or five layer cast film die to form a small lab multi-layer co-extruded blown film machine. The film structure design can be divided into A/B, A/B/C, A/B/C/B/A, A/B/C/B/A, A/B/C/D/E symmetrical or asymmetric structure according to the die and numbers of small extruder. Molds can be made with an Feed Blocks or Multilayer Manifold Dies. The Feed Blocks die has a lower price, which can meet the need of sample making in conventional laboratory products. The Multilayer Manifold Dies can meet the application of higher thickness uniformity and higher layer ratio. The lab mini extruder is driven by servo motor, controlled by PLC, PID temperature setting, screw structure optimization to ensure good plasticization and stable extrusion. The roller can be manually lifted and lowered to reduce the air gap between the Die, to improve the film quality. Hard chromium - plated mirror roller with 304 stainless steel roll core, reliable quality, highly surface finish for product. The machine all driven by servo motor, to achieve smooth and precise running. Each roll of the lab small multi-layer coextruder is driven independently by servo motor, and the running is stable. The speed ratio of each roll can be adjusted freely. Advanced multi-axis synchronous technology ensures the synchronization of each roll speed. Advanced PLC control and mobile touch screen operation ensure system stability and improve operation convenience. Gravimetric feeder is optional. Melt pump is optional. On this basis, it can be derived into lab small multi-layer co-extrusion calender machine and lab small multi-layer co-extrusion film laminating machine. MDO longitudinal stretching unit can be selected to form lab small online cast film MDO stretching line. Lab Multi Layer Blown Film Line 2 Layer, 3 Layer, 5 Layer Film Blowing Machine Lab Multi Layer Blown Film Line 2 Layer, 3 Layer, 5 Layer Film Blowing Machine FEATURES The user can select the number of small lab extruder according to the structure of the multi layer blown film, and cooperate with the 2 layer blown film die, three layer blown film die or five layer blown film die to form a small lab multi-layer film blowing machine. The film structure design can be divided into A/B, A/B/C, A/B/C/B/A, A/B/C/B/A, A/B/C/D/E symmetrical or asymmetric structure according to the die and numbers of small extruder. The multi layer blown film die includes sleeve type, planar superposition type, subuliform superposition type etc. Among them, planar superposition die is suitable for materials with large temperature difference and sensitive to temperature because it can be divided into sections for temperature control. The lab small extruder is driven by servo motor, controlled by PLC, PID temperature setting, screw structure optimization to ensure good plasticization and stable extrusion. Motorized height adjustment film tower, convenient to lead film and process adjustment. Hard chromium - plated mirror roller with 304 stainless steel roll core, reliable quality, highly surface finish for product. Film bubble stabilizing cage and synchronous adjustable film collapsing frames with polished teak wood or guide roller. The machine all driven by servo motor, to achieve smooth and precise running. Each roll of the lab small multi-layer blown film line is driven independently by servo motor, and the running is stable. The speed ratio of each roll can be adjusted freely. Advanced multi-axis synchronous technology ensures the synchronization of each roll speed. Advanced PLC control and mobile touch screen operation ensure system stability and improve operation convenience. Gravimetric feeder is optional. Melt pump is optional. Refering: Lab small multi layer blown film line, small multi layer film blowing line, lab multi layer co extrusion film blowing machine, small multi layer co extrusion blown film machine. Mini Type Multi Layer Co-extrusion Casting & MDO Film Line Mini Type Multi Layer Co-extrusion Casting & MDO Film Line FEATURES Both extruders are controlled by the main touch screen controller for remote control. Preparation of single or multi layer casting film. Preparation of coating film. Preparation of machine direction orientor(MDO) with multilayer co-extrusion cast film. Optional melt pump and static mixer can improve plasticization and film quality. Optional Mold Temperature Controller and Water Cooling device is available for temperature control. Optional air knife or electrostatic adsorption device can improve the film adsorption & cooling. Optional waste film trimming collection device improves winding quality. Optional constant tension winding device producesf smooth film and high quality. Optional pattern roller/matte roller can be used for different surface treatments. Feature and size is customizable. A PPLICATIONS Preparation of multilayer functional film. Polymer casting performance test. Polymer MDO performance test. New formula development. Optimization of processing parameters. Small scale preparation of narrow film. Laboratory Multi Layer Co-extrusion Coating & Casting & Laminating & MDO Line Laboratory Multi Layer Co-extrusion Coating & Casting & Laminating & MDO Line FEATURES Both extruders are controlled by the main touch screen controllerfor remote control. Preparation of single layer cast film. Preparation of multilayer co-extrusion cast film. Preparation of machine direction orientor(MDO) with multilayer co-extrusion cast film. Optional melt pump and static mixer can improve plasticization and film quality. Optional Mold Temperature Controller and Water Cooling device is available for temperature control. Optional air knife or electrostatic adsorption device can improve the film adsorption & cooling. Optional waste trimming collection device improves winding quality. Optional constant tension winding device producesf smooth film and high quality. Optional pattern roller/matte roller can be used for different surface treatments. Feature and size is customizable. APPLICATIONS Preparation of multilayer functional film. Polymer casting performance test. Polymer MDO performance test. New formula development. Optimization of processing parameters. Small scale preparation of narrow film. Biaxially Oriented Film Stretching Machine-Biaxial Stretching Film Simulator Biaxially Oriented Film Stretching Machine-Biaxial Stretching Film Simulator FEATURES Including biaxial stretching mechanism, static pressure box, heating oven High-performance temperature sensor Servo motor drive Real-time monitoring of polymer materials, tensile changes in the film APPLICATIONS Prepare Biaxially oriented film samples for properties test and optimization of formulations. Evaluate the biaxial orientation capability of new materials and films in lab-scale. Biaxial tensile properties of polymer film. Investigate biaxial orientation temperatures, ratios, speeds for production scale up. Two Roll Calendering Laminating Line Two Roll Calendering Laminating Line FEATURES The rollers are independently driven by servo motorsfor flexible speed control. Chrome coated mirror roller with 304 stainless steel shaft guarantees reliable quality and excellent film appearance. Roller's number is optional, 2/3/4/5 rollers are acceptable. Optional Mold Temperature Controller and Water Cooling makea uniform temperature distribution on roll surface. Optional trimming waste collection device improves sheet quality. Optional constant tension winding device producessmooth film and high quality. Optional pattern/matte roller can be used for different surface treatments. Optional hydraulic or air cylinder for different materials. Optional two / three / four rollers configurationfor different processing technology. APPLICATIONS Calendering and laminating is available Preparation of different sheet. New formula development. High viscosity polymer calendaring. Preparation ofmulti-functional polymer composite sheet. Rubber Extrusion Calendering & Laminating Line Rubber Extrusion Calendering & Laminating Line FEATURES Each roller is independently driven by servo motor, ensuring precise roller revolution speed and speed ratio between adjacent rollers. Chrome coated and mirror polished roller with 304 stainless steel shaft guarantees reliable quality and high surface quality of film. Optional melt pump and static mixer can improve plasticization effect and film homogenization. Optional Mold Temperature Controller and Water Cooling device. Optional trimming collection device improves winding quality. Optional Constant Tension Device makes smooth winding effect and steady subsequent machine direction tensile. APPLICATIONS Preparation of different sheet. New formula development. High viscosity polymer calendaring. Preparation ofmulti-functional polymer composite sheet. Machine Direction Orientor MDO Machine Pilot Line Machine Direction Orientor MDO Machine Pilot Line FEATURES The horizontal structure is easy to expand and convenient to thread the film, more suitable for pilot and small-scale production. Preheat roller, stretching roller, annealing roller and cooling roller are independently driven by servo motor, with higher speed control accuracy. Stretch roller gap adjustable, can achieve "zero pitch" stretch, reduce necking effect. Single, double (or even multi-point) stretch optional, adjustable stretch ratio. Oil / electric heating optional: oil heating. Temperature uniformity, and electric heating can obtain higher process temperature. High-performance PLC with 10-inch touch screen, high control accuracy, more convenient operation. Horizontal or vertical configuration optional APPLICATIONS Machine Direction tensile membrane laboratory preparation and pilot-scale production. Study and optimization of machine direction stretching production process. Tensile testing of films. R&D of new film materials and ln-line machine direction stretching combined with extrusion casting test lines. Machine Direction Orientor MDO Machine Machine Direction Orientor MDO Machine FEATURES MDO machine can use as an offline stretching film machine, or combined with small single screw extruder, small twin screw extruder, small triple screw extruder, and a small cast film machine, to form a MDO on-line cast film stretching machine. Or you can choose the MDO casting integrated machine. Rollers for preheating, stretching, annealing and cooling are all independently driven by servo motors. The gaps between the rollers can be adjustedby moving the relevant roll horizontally. Mold Temperature Controller and heat conduction oil is adopted to heat the rollers. 10’ touch screen controlleris easy to operate. European standard aluminum alloy frame makes it light, strong, corrosion resistant and durable. 304 stainless steel desktop, practical and beautiful. Single or multi stage draw sections. Size customizable APPLICATIONS Off-line film machine directionorientation. Optional single-point or two-point machine direction orientation. Combined with Mini Precise Film Casting Line an on-line MDO line is made up. Preparation ofstretching film with different draw ratio. New formula development. Functional film preparation and processing research. Filmtensile performance test. Optimization of film stretching parameters. Triple Screw Die Face Cutting Triple Screw Die Face Cutting Granulation Line Use For Ceramic Phone Backboard FEATURES In order to meet the application requirements of the high fill ratio of zirconia ceramics, the triple screw die face cutting granulation line is specially upgraded as follows Triple screw extruder has better dispersing effect and staying time than twin screw extruder and is especially suitable for the blending extrusion of high filling master batch. In order to meet the application demand of high filling zirconia ceramic powder, the extruder adopts ultra-high torque drive system The optimized combination of screw elements can improve the plasticization and homogenization effect and ensure the high fluidity of filling inorganic material Both the screw element and the barrel lining are made of imported advanced alloy steel, and the wear resistance is improved significantly, which is half of the time than common steel. Specially optimized heating and cooling system ensures material temperature control and product performance Driven by a high power motor, the cutting head provides strong power and is equipped with a strong and sharp cutting tool, which is especially suitable for hard ceramic particles PPTC Resettable Fuse Sheet Extrusion Line PPTC Resettable Fuse Sheet Extrusion Line FEATURES The rollers are independently driven by servo motor, sfor flexible speed control. Chrome coated mirror roller with 304 stainless steel shaft guarantees reliable quality and excellent film appearance. The roller are specially strengthened to cope with the high hardness of the sheet. APPLICATIONS This euqipment is made for PPTC resettable fuse sheet. Preparation of different sheet, and laminating sheet, as ABA/ABC structures. New formula development & pilot manufacture. High high filler polymer calendaring. Preparation of multi-functional polymer composite sheet. Filter Pressure Value (FPV) Tester Filter Pressure Value (FPV) Tester FEATURES The melt pump is driven by servo motor. Equipped with manual plate nitride treated screen changer of high hardness and wear resistance. High precise melt pressure sensor provides an accurate melt pressure. The extruder can be moved axially along the linear guide rail on the top of the frame. APPLICATIONS Accurate measurement of melt volume flow rate. Accurate melt conveying. Accurate pressure measurement before and after the melt pump Masterbatch dispersion test. Quality inspection and control during film production. Pigment quality inspection and control. Torque Rheometer Torque Rheometer FUNCTION It provides power for other modules to extract data from temperature, pressure and torque, and then calculates and graphically. It can connect torque module, capillary module, single/twin/triple screw extruder module, casting module, calendering module etc.. FEATURES Driven by high precision servo motor. Controlled by advanced OPC technology and manipulated viaan independent computer. Remote/local multi-point control is available for each independent unit. Labview® based data analysis program with powerful functions and user-friendly interface. APPLICATIONS Operation and control platform forpolymer rheo-station to control other modules. Providedriving, measurement and control function for the other modules.
- Injection | Polartek Poli̇mer Araştirma Teknoloji̇leri̇ | İstanbul
INJECTION MOLDING MACHINE LABORATORY INJECTION PILOT INJECTION BIG TYPE INJECTION
- 3D Pellet Printer| Polartek Poli̇mer Araştirma Teknoloji̇leri̇ | İstanbul
3D Printer, 3DPellet Printer, Granule Printer, 3D Filamet,piocreate printer INDUSTRIAL PELLET 3D PRINTER G5 Ultra Pellet 3D Printer Desktop, Built Volume: 500×500×400mm Cut your material costs by more than 60% by printing with Plastic pellets and recycled plastics instead of filament. For a wide range of applications, 3D printing with pellets and shredded recycled plastic is a financial and environmental win-win. Nozzle Temperature up to 400℃ Rapid Heating of Hot Bed up to 120℃ Screw Extruder Design Suitable for More Materials Learn More G12 Pellet 3D Printer Large Scale, Built Volume: 1200×1000×1000mm The G12 Pellet 3D Printer is a large-format pellet extrusion printer capable of printing medium-to-large format parts. Nozzle Temperature up to 450℃ Rapid Heating of Hot Bed up to 120℃ High Flow Screw Extrusion Powerful Servo Motor Learn More G40 Pellet 3D Printer Large Scale, Built Volume: 3725×2500×1330mm The G40 Pellet 3D Printer, PioCreat’s largest industrial printer, is a versatile and reliable industrial additive and CNC five-axis manufacturing integrated Machine Large Working Space Workbench Design CNC Five-axis Head High Flow Screw Extrusion Learn More What is pellet 3D printer? Fused granulate fabrication (FGF) is an Screw extrusion-based 3D printing technique where plastic pellets are fed and extruded through a nozzle. FGF may be referred to as Fused Granulate Fabrication, Fused Particle Fabrication, or Pellet 3D Printing. What is the different between FGF and FFF 3D printing? FGF and FFF 3D printing differ primarily in material use. FGF uses melted plastic pellets, offering stronger extrusion and suitability for large industrial parts, lower costs, and environmentally friendly production. FFF uses plastic filaments, which can suffer material performance loss and filament breakage. Which materials can be used with a pellet 3D printer? Pellet 3D printers offer outstanding material adaptability, supporting both traditional commercial thermoplastics and recycled materials like PLA, ABS, PETG, and TPU. Additionally, they are compatible with popular carbon fiber-reinforced materials for FGF printing, including PC-CF, PA-CF, PLA-CF, and ABS-CF. Are pellets cheaper than filament? Pellets are cheaper than filament not only because one processing step is eliminated but also because pellet-form plastics are used in injection molding and other types of manufacturing already, so the market for pellets is huge, which keeps prices low. What are the advantages of Pellet 3D printers? Pellet 3D printing reduces costs by 60–90% compared to filament, offers high extrusion volume and stable feeding for efficient, large-format printing, and allows for a wide range of thermoplastics with customizable color options during printing, ideal for industrial use. What is the extrusion volume of PioCreat pellet 3D printers? The G5Ultra offers a maximum extrusion volume of 0.8 kg/h, the G12 reaches 5 kg/h, and the G40 delivers up to 25 kg/h—significantly surpassing the 40–50 g/h extrusion volume typical of FDM 3D printers.
- Product Map | Polartek Poli̇mer Araştirma Teknoloji̇leri̇ | İstanbul
Extrusion, Bi Component Extrusion, Melt Blown Extrusion, Nonwowen Extrusion, Mono Filament Extrusion, 3D printer Filament Extrusion, Acoustic Mikser, Mikser, Twin Screw Extruder, Twin Screw Food Extruder, Twin Screw Pharma and Hot Melt Extruder, Homogenizer. Bi-Tri Component Melt Spinning Line Bi-Tri Component Melt Spinning Line NON WOWEN NON WOWEN INJECTION INJECTION ACOUSTIC MIXSER ACOUSTIC MIKSER 3D FILAMENT LINE 3D FILAMENT LINE SPECIAL MACHINE SPECIAL MACHINE COMPRESSOR COMPRESSOR PELLET PRINTER GAZ LINE EXTRUSION EXTRUSION UNIT TWIN SCREW EXTRUSION POLYMER FOOD PHARMA SINGLE SCREW EXTRUSION BLOWN FILM UNIT CAST FILM 3D FILAMENT FORMING FUNCIONAL MODULE RUBBER SPECIAL EXTRUSION Lab Multi Layer Cast Film Machine | 2 layer| 3 layer | 5 Layer Cast Film Test Line Lab Multi Layer Blown Film Line | 2 Layer| 3 Layer | 5 Layer Film Blowing Machine Mini Type Multi Layer Co-extrusion Casting & MDO Film Line Laboratory Multi Layer Co-extrusion Coating & Casting & Laminating & MDO Line Biaxially Oriented Film Stretching Machine-Biaxial Stretching Film Simulator Two Roll Calendering Laminating Line Machine Direction Orientor MDO Machine Lab Line Filter Pressure Value (FPV) Tester Triple Screw Extruder Module Torque Rheometer PPTC Resettable Fuse Sheet Extrusion Line Machine Direction Orientor MDO Machine Pilot Line Rubber Extrusion Calendering & Laminating Line EXTRUSION PRODUCTION LINE Aluminum Plastic Film Production Line For Lithium Ion Battery Conical Single Screw Extrution Granulation Line For Crushing PET 3D Printer Filament Machine Single Screw Extrusion Small Hollow Pipe Line Disposable Surgical Mask Production Line_Face Mask Making Machine BI-TRI COMPONENT MELT SPINING LINE FET 100 SERIES Laboratory and Pilot Systems Bi & Tri – Component Melt Spinning Technology FET 200 Series Wet Spining Line Monofilament Extrusion Lines Multifilament Extrusion Lines Melt Spinning Systems For Non-Woven Structures Wet Spining Lab Line INJECTION UNIT LAB - XXS LAB- XS LAB 22E PRO 80 E 35 E 50 E 60 E 125 E 100 E ACUSTIC MIKSER LAB RAM I LAB RAM II OMNI RAM CONTINOUS ACOUSTIC MIXSER (CAM) PHARMA OMNI RAM PHARMA CONTINOUS ACOUSTIC MIXSER (CAM) PHARMA RAM I PHARMA RAM II RAM 5 RAM 55 PHARMA RAM 5 PHARMA RAM 55 ENERGETICS AND HAZARDOUS MATERIAL MIXERS LAB RAM II H OMNI RAM H CONTINOUS ACOUSTIC MIXSER H (CAM) RAM 5 H RAM 55 H RAM ACCESSORIES PELLET PRINTER PELLET PRINTER G5 ULTRA G12 G40
- INJECTION | POLARTEK POLIMER
Injection molding machine. Medical production, University test sample, ultra sesivity process. LABORATORY INJECTION BOY XXS The BOY XXS is a development from BOY - an injection moulding machine designed with well-proven technology and all the merits of our larger machines The difference: the BOY XXS is even more compact and thus offers new possibilities for micro and sprueless single-cavity injection-moulding in modern tabletop construction. The mould fixing platens are specially designed to fit standard bolsters plate systems of most of the well known bolster manufacturers for micro moulds. The BOY XXS is not equipped as common with this size injection moulding machines with a plunger type injection but with a reciprocating plasticizing screw with diameters from 8 to 18 mm working after the "first in first out" principal and with specific injection pressures up to 2.750 bar. The intelligent design is ideally suited for the requirements of micro injection moulding. A 8 mm plasticizing unit assures shortest residence times - a great advantage for considerate processing of temperature-sensitive materials. PILOT INJECTION BOY 35 E The BOY 35 E is a four-tie bar, fully hydraulic reciprocating screw injection moulding machine with two-platen clamping unit and swivel-out injection unit. With its rigid clamping system and the high efficiency of the injection unit, the well-proven injection moulding machine is ideally suited for the production of precision parts within a narrow tolerance range. With a required floor space under two square metres, the BOY 35 E is more than just the most compact machine of its type; the price/performance ratio, too, is unparalleled. With the indisputably lowest machine hour rates, the BOY 35 E is in no danger of having its top position threatened. Six different sizes of injection units combined with six different screw diameters allow individual adaptation of the machine performance, according to the processing needs. BIG TYPE INJECTION BOY 80E The BOY 80 E provides 800 kN clamping force. Given the easy handling of the machine, the users of the BOY 80 E enjoy maximum flexibility. The new machines of the "E" series are the top models of the range. Because of the servo-motor pump drive, they are superior to comparable competitors' machines. BOY has managed to achieve or even top the positive features of electro-mechanical machines while simultaneously eliminating their disadvantages. Once more, BOY has proven their leading role and innovative strength regarding energy saving technologies, achieving yet another decisive breakthrough. In the standard execution of this injection moulding machine already a variety of functions are included. The BOY injection moulding machine equipped with the servo-motor pump drive and the Procan ALPHA® 4 has 800 kN clamping force.
